China best 12 Volt 24 Volt 30W for Food Processor Compact 45mm Electric Motor Gear gear ratio calculator

Product Description

 

Product Description

D45 Model Motor

This compact 45mm diameter motor, featuring a worm gear reducer box, is designed for efficiency and durability. Despite its small size and lightweight design, it offers high load torque, minimal noise, and a long lifespan. Perfect for applications like automatic table and chair lifting, as well as automatic curtains.

Key Features:

  • 45mm diameter motor
  • Worm gear reducer box
  • High load torque
  • Low noise
  • Long service life
  •  

Manufacturer Information:

Product Description:

 

Introducing the Auto Smart Electric Motor Gear 45mm by HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.

 

The Auto Smart Electric Motor Gear 45mm is a compact and efficient speed reducer designed for industrial applications. This customizable gear offers smooth operation and a durable design, making it ideal for a wide range of industrial uses.

Model Voltage

Unit: VDC

No load speed

Unit: rpm

Noload current

Unit: mA

Stall torque

Unit: kg.cm

Gear ratio
D45-40 12V 150 rpm 60mA 6.4 kg.cm 40:1
D45-65 12V 90 rpm 60mA 10 kg.cm 65:1
D45-150 12V 40 rpm 60mA 24 kg.cm 150:1
D45-200 12V 30 rpm 60mA 25 kg.cm 200:1
D45-260 12V 23 rpm 60mA 25 kg.cm 260:1
D45-340 12V 18 rpm 60mA 25kg.cm 340:1
D45-600 12V 10 rpm 60mA 25 kg.cm 600:1
D45-1000 12V 6 rpm 60mA 25kg.cm 1000:1

 
 

D52 Electric Motor for Household Appliances

This D52 electric motor, manufactured by HangZhou Xihu (West Lake) Dis. Motor Co., Ltd., is perfect for a variety of household appliances like electric drying racks, ice breakers, lifting tables, and mechanical equipment. Its compact size, high torque, and easy installation make it a versatile choice for your needs. Additionally, the output shaft size can be customized to meet your specific requirements.

 

Features:

  • Small size
  • Large torque
  • Easy to install
  •  

 

Products Type Voltage Power No Load Load Gear ratio Motor length
Speed Current Speed Current Torque
VDC W RPM A RPM A N.M mm
D52R-2440-270 24 40 270±20 ≤0.8 200±20 ≤4.5 ≥1.5 2:34 64
D52R-2430-110 24 30 110±10 ≤0.8 75±5 ≤4.0 ≥3.5 1:45 64
D52R-2415-55 24 15 55±5 ≤0.8 38±5 ≤3.0 ≥3.0 1:51 64
Remarks
 
    

Detailed Photos

Product Parameters

52mm Worm Gear Motor with Encoder

 

Introducing the efficient BLDC gear motor from HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. This motor is designed for industrial use, providing quiet, durable, and powerful performance. With a customizable speed reducer, this motor is perfect for a wide range of versatile applications.

   

 

Introducing our Encoder Equipped 52mm Worm Gear Motor

 

A compact and efficient BLDC gear motor designed for versatile industrial applications. Manufactured by HangZhou Xihu (West Lake) Dis. Motor Co., Ltd., this motor features a customizable speed reducer that delivers durable and powerful performance.

 

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

 

Welcome to HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.

 

Specializing in AC and DC motors for various applications such as kitchen appliances, air flow products, and more. With 16 years of experience, we provide quality motion solutions tailored to customer needs. Our offerings include superior customer service, high-quality products, innovative designs, and competitive prices. Compliant with EU and American standards, ensuring safety and social responsibility. Partner with us for your next project and experience CHINAMFG in motor solutions.

          

Introducing the Encoder Equipped 52mm Worm Gear Motor

 

Presented by HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.

 

A compact, efficient, and customizable motor designed for industrial applications. The Encoder Equipped 52mm Worm Gear Motor offers precision and reliability, making it ideal for a wide range of industrial uses.

 

Customer photo
 

FAQ

Q1. What about the payment way?
A1. By TT at sight or trade assurance. 30% down payment should be paid after contract is valid, 70% balance should be paid before shipment.

Q2. How long is the guarantee?
A2. We offer you high quality motors with 12 months guarantee and reply you as soon as possible within 5 hours.

Q3. If the motor some parts is broken 1 day, how can we get help from you?
A3. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we will only charge a cost fee.

Q4.How does your factory do regarding quality control?
A4.We have CE certificate and we have a special QC department in charge of products’ quality. If you also need other certificates, we also can help to apply.

Q5. What is your packaging?
A5. Our conventional packaging is: After doing the anti-rust treatment, wrap the plastic film around the machine and then fix the motor on the wooden bracket.

Q6. How can we check the motor before delivery?
A6. We can provide online checking when testing the motor on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.
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Application: Universal, Industrial, Household Appliances, Car, Power Tools, DC Worm Gear Motor
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Open Type
Number of Poles: 2
Customization:
Available

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Customized Request

worm gear

How do you prevent backlash and gear play in a worm gear mechanism?

Preventing backlash and gear play is essential for maintaining the accuracy and performance of a worm gear mechanism. Here’s a detailed explanation of how to prevent backlash and gear play in a worm gear mechanism:

Backlash refers to the play or clearance between the teeth of the worm and the worm wheel in a worm gear mechanism. It can result in inaccuracies, positioning errors, and reduced efficiency. Here are some measures to prevent or minimize backlash and gear play:

  • Precision manufacturing: Accurate and precise manufacturing of the worm and worm wheel is crucial to minimize backlash. High-quality machining techniques, such as grinding, can be employed to achieve precise tooth profiles and minimize any gaps between the teeth. Careful attention to the design and manufacturing tolerances can help reduce backlash.
  • Tight meshing clearance: Proper adjustment of the meshing clearance between the worm and the worm wheel can help minimize backlash. The meshing clearance should be set as small as possible without causing interference or excessive friction. Close clearance ensures a tighter fit between the teeth, reducing the amount of play or backlash.
  • Anti-backlash mechanisms: Anti-backlash mechanisms can be incorporated into the worm gear system to reduce or eliminate backlash. These mechanisms typically consist of spring-loaded components or adjustable devices that help compensate for any clearance between the teeth. They apply a constant pressure to keep the teeth engaged tightly, reducing the effects of backlash.
  • Preload: Applying a preload to the worm gear system can help minimize backlash. Preload involves applying a slight compressive force or tension to the components, ensuring they remain engaged and eliminating any clearance. However, it is important to apply the appropriate preload to avoid excessive friction and wear.
  • Lubrication: Proper lubrication is crucial for minimizing backlash and reducing gear play. Lubricants with suitable viscosity and properties should be used to ensure smooth and consistent operation of the worm gear mechanism. Good lubrication helps reduce friction, wear, and any potential clearance that can contribute to backlash.
  • Regular maintenance: Regular inspection and maintenance of the worm gear mechanism can help detect and address any developing backlash or gear play. Routine checks can identify signs of wear, misalignment, or improper lubrication, allowing for timely adjustments or replacements to minimize backlash and maintain optimal performance.

It’s important to note that completely eliminating backlash in a worm gear mechanism may not always be possible or desirable. Some applications require a certain level of backlash to accommodate thermal expansion, compensate for positional errors, or allow for smooth operation. The acceptable level of backlash depends on the specific requirements of the application.

When implementing measures to prevent backlash and gear play, it is crucial to strike a balance between minimizing backlash and ensuring smooth, reliable operation. The specific techniques and approaches used to minimize backlash may vary depending on the design, manufacturing, and application requirements of the worm gear mechanism.

worm gear

What are the potential challenges in designing and manufacturing worm gears?

Designing and manufacturing worm gears can present several challenges due to their unique characteristics and operating conditions. Here’s a detailed explanation of the potential challenges involved:

  1. Complex geometry: Worm gears have complex geometry with helical threads on the worm shaft and corresponding teeth on the worm wheel. Designing the precise geometry of the gear teeth, including the helix angle, lead angle, and tooth profile, requires careful analysis and calculation to ensure proper meshing and efficient power transmission.
  2. Gear materials and heat treatment: Selecting suitable materials for worm gears is critical to ensure strength, wear resistance, and durability. The materials must have good friction and wear properties, as well as the ability to withstand the sliding and rolling contact between the worm and the worm wheel. Additionally, heat treatment processes such as carburizing or induction hardening may be necessary to enhance the gear’s surface hardness and improve its load-carrying capacity.
  3. Lubrication and cooling: Worm gears operate under high contact pressures and sliding velocities, resulting in significant heat generation and lubrication challenges. Proper lubrication is crucial to reduce friction, wear, and heat buildup. Ensuring effective lubricant distribution to all contact surfaces, managing lubricant temperature, and providing adequate cooling mechanisms are important considerations in worm gear design and manufacturing.
  4. Backlash control: Controlling backlash, which is the clearance between the worm and the worm wheel, is crucial for precise motion control and positional accuracy. Designing the gear teeth and adjusting the clearances to minimize backlash while maintaining proper tooth engagement is a challenge that requires careful consideration of factors such as gear geometry, tolerances, and manufacturing processes.
  5. Manufacturing accuracy: Achieving the required manufacturing accuracy in worm gears can be challenging due to their complex geometry and tight tolerances. The accurate machining of gear teeth, maintaining proper tooth profiles, and achieving the desired surface finish require advanced machining techniques, specialized tools, and skilled operators.
  6. Noise and vibration: Worm gears can generate noise and vibration due to the sliding contact between the gear teeth. Designing the gear geometry, tooth profiles, and surface finishes to minimize noise and vibration is a challenge. Additionally, the selection of appropriate materials, lubrication methods, and gear housing design can help reduce noise and vibration levels.
  7. Efficiency and power loss: Worm gears inherently have lower efficiency compared to other types of gear systems due to the sliding contact and high gear ratios. Minimizing power loss and improving efficiency through optimized gear design, material selection, lubrication, and manufacturing accuracy is a challenge that requires careful balancing of various factors.
  8. Wear and fatigue: Worm gears are subjected to high contact stresses and cyclic loading, which can lead to wear, pitting, and fatigue failure. Designing the gear teeth for proper load distribution, selecting appropriate materials, and applying suitable surface treatments or coatings are essential to mitigate wear and fatigue issues.
  9. Cost considerations: Designing and manufacturing worm gears can be cost-intensive due to the complexity of the gear geometry, material requirements, and precision manufacturing processes. Balancing performance requirements with cost considerations is a challenge that requires careful evaluation of the gear’s intended application, performance expectations, and budget constraints.

Addressing these challenges requires a comprehensive understanding of gear design principles, manufacturing processes, material science, and lubrication technologies. Collaboration between design engineers, manufacturing experts, and material specialists is often necessary to overcome these challenges and ensure the successful design and production of high-quality worm gears.

worm gear

What is the purpose of a self-locking feature in a worm gear?

A self-locking feature in a worm gear serves the purpose of preventing reverse motion or backdriving of the gear system. When a worm gear is self-locking, it means that the worm can rotate the worm wheel, but the reverse action is hindered or restricted, providing a mechanical holding or braking capability. This self-locking feature offers several advantages and is utilized in various applications. Here are the key purposes of the self-locking feature:

  • Mechanical Holding: The self-locking capability of a worm gear allows it to hold a specific position or prevent unintended movement when the worm is not actively driving the system. This is particularly useful in applications where it is necessary to maintain a fixed position or prevent the gear from rotating due to external forces or vibrations. Examples include elevators, lifts, and positioning systems.
  • Backdriving Prevention: The self-locking feature prevents the worm wheel from driving the worm in the reverse direction. This is advantageous in applications where it is crucial to prevent a load or external force from causing the gear to rotate backward. For instance, in a lifting mechanism, the self-locking feature ensures that the load remains suspended without requiring continuous power input.
  • Enhanced Safety: The self-locking property of a worm gear contributes to safety in certain applications. By preventing unintended or undesired motion, it helps maintain stability and reduces the risk of accidents or uncontrolled movement. This is particularly important in scenarios where human safety or the integrity of the system is at stake, such as in heavy machinery or critical infrastructure.

It’s important to note that not all worm gears are self-locking. The self-locking characteristic depends on the design parameters, specifically the helix angle of the worm’s thread. A higher helix angle increases the self-locking tendency, while a lower helix angle reduces or eliminates the self-locking effect. Therefore, when selecting a worm gear for an application that requires the self-locking feature, it is essential to consider the specific design parameters and ensure that the gear meets the necessary requirements.

China best 12 Volt 24 Volt 30W for Food Processor Compact 45mm Electric Motor Gear gear ratio calculatorChina best 12 Volt 24 Volt 30W for Food Processor Compact 45mm Electric Motor Gear gear ratio calculator
editor by CX 2024-04-10