China Standard Worm Gear for Hose Clamp worm gear motor

Product Description

Basic Info.

Model NO.

Hose Clamp Machine

Production Capacity

1000set/Years

Product Description

Professional Worm Drive Jubilee Clip Worm Gear Clip Worm Drive Clamp British America German Type Hose Clamp Automatic Assembly Making Machine

This   hose clamp machine can automatically assemble hose clamps through straight lines and turntables. All parts such as screws, connecting bars, clamps and hoses are assembled by rolling and locking by the machine. Snowway’s machine and process control system is a new patented design, using fully automated cutting and stamping, welding and intelligent mold solution technology. Our hose clamp machine not only maximizes production efficiency and quality, but also reduces a lot of costs for hose clamp manufacturers. This machine is advanced, high level of automation, stable performance, wide adjustment range, high efficiency and good effect.

 

Product name Hose clamp Machine
Size 2600mm(L)*1200mm (W) *1800mm (H)
Weight 1 Ton
Work Area 5000mm(L)*3000mm(W)
Power Single-phase power 115v, 60Hz (ANSI electric standards)
Pressure 0.5Mpa-0.7Mpa (72.5-101.5 PSI)
Free Twisting Force <=0.4
Destructive Twisting Force more than 13.56N/M (120 in/ibs)
Equipme nt Failure Rate less than 0.5%
Effciency 1000pcs/hour
Warranty Period one year
Additional Serves Profesional technology training
Brand of Main Parts Airtac,SMC Japan, CZPT Germany, CZPT Japan, Keyence Japan,  France, BASLER Germany, CZPT ZheJiang . Some China brand parts

Certifications
Company Profile
HangZhou Sinuowei Automated Science and Technology Co., Ltd. is located in HangZhou, China. We have developed into a set of design, research, development, machining, production, automatic, and sales as 1 of the enterprises.
We focus on semiconductors, and power battery pack lines. MLCC, MLCI, MLCV, LTCC, and HTCC are some production progress machines. Multi-layer ceramic capacitors, multi-layer chip inductors, multi-layer chip varistors, low-temperature co-fired components( LTCC) Production line automatic machine. Hose clamp automatic assembly machine, Clock motor automatic assembly machine. Clock movement automatic assembly machine. Relay automatic assembly machine T73, Tyre valve machine TR414, TR413.
Our company offers a variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first, and credit-based” since the establishment of the company and always do our best to satisfy the potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation since the trend of economic globalization has developed with an irresistible force.

After-sales service
1.Machine inspection before delivery When you come to our factory, check whether everything is normal.

2.Provide some necessary spare parts for free.

3.One year guarantee for all machines. If there is any problem, we will assume it. Of course, if the machine is 1 year later, you can also ask for technical guidance.

4.After the final acceptance of the equipment, we will provide free training for your operators on equipment operation.

5.The warranty period starts from the date when the equipment arrives at the production site of the Demander and the acceptance is completed. For equipment damage not caused by human error, all maintenance and parts replacement are provided free of charge, and the personnel costs are also borne by the Supplier.
Why choose us?
1. All machines are manufactured by us to reduce the cost of customers.

2. We have more than 20 years of mechanical manufacturing experience, low price and high quality.
We usually guarantee the quality of machine parts. And provide parts for the service life of the machine at a reasonable price.

3.If you need to replace any parts, we will send them by express as soon as possible.

4. Installation service When you have completed the preparation conditions, our fast and professional after-sales service engineer team will go to.

5. We should pay attention to every detail in the manufacturing process. The quality control of our factory is very strict. All machines must be checked many times before they are delivered to our customers.
 

worm gear

Can worm gears be used in both horizontal and vertical orientations?

Yes, worm gears can be used in both horizontal and vertical orientations. Here’s a dworm gear

How do you maintain and service a worm gear?

Maintaining and servicing a worm gear is essential to ensure its optimal performance, reliability, and longevity. Regular maintenance helps identify and address potential issues before they escalate, minimizes wear, and extends the lifespan of the gear system. Here are some key steps involved in maintaining and servicing a worm gear:

  • Inspection: Conduct routine visual inspections of the worm gear system to check for any signs of wear, damage, or misalignment. Inspect the gear teeth, bearings, housings, and lubrication system. Look for indications of excessive wear, pitting, chipping, or abnormal noise during operation.
  • Lubrication: Ensure that the worm gear system is properly lubricated according to the manufacturer’s recommendations. Regularly check the lubricant levels, cleanliness, and viscosity. Monitor and maintain the lubrication system, including oil reservoirs, filters, and seals. Replace the lubricant at recommended intervals or if it becomes contaminated or degraded.
  • Tighten fasteners: Over time, vibrations and operational forces can cause fasteners to loosen. Regularly check and tighten any bolts, screws, or clamps associated with the worm gear system. Be cautious not to overtighten, as it may lead to distortion or damage to the gear components.
  • Alignment: Check the alignment of the worm gear system periodically. Misalignment can cause excessive wear, increased friction, and reduced efficiency. Adjust and realign the gears if necessary to ensure proper meshing and minimize backlash.
  • Cleaning: Keep the worm gear system clean and free from debris, dirt, or contaminants. Regularly remove any accumulated dirt or particles that may affect the gear performance. Use appropriate cleaning methods and solvents that are compatible with the gear materials.
  • Load monitoring: Monitor the load conditions of the worm gear system. Ensure that the gear is not operating beyond its rated capacity or encountering excessive shock loads. If needed, consider implementing load monitoring devices or systems to prevent overloading and protect the gear system.
  • Periodic inspection and testing: Schedule periodic comprehensive inspections and functional testing of the worm gear system. This may involve disassembling components, checking for wear, measuring gear backlash, and evaluating overall performance. Identify and address any issues promptly to prevent further damage or failure.
  • Professional servicing: For complex or critical applications, it may be beneficial to involve a professional service provider or gear specialist for more extensive maintenance or repairs. They can offer expertise in diagnosing issues, performing advanced inspections, and conducting specialized repairs or replacements.

It’s important to follow the manufacturer’s recommendations and guidelines for maintaining and servicing the specific worm gear system. Adhering to proper maintenance practices helps ensure the gear’s optimal performance, reduces the risk of unexpected failures, and maximizes its operational lifespan.

etailed explanation of the suitability of worm gears for different orientations:

1. Horizontal Orientation: Worm gears are commonly used in horizontal orientations and are well-suited for such applications. In a horizontal configuration, the worm gear’s weight is primarily supported by the bearings and housing. The lubrication and load-carrying capabilities of the gear design are optimized for horizontal operation, allowing for efficient power transmission and torque generation. Horizontal worm gear applications include conveyor systems, mixers, mills, and many other industrial machinery setups.

2. Vertical Orientation: Worm gears can also be used in vertical orientations, although there are some additional considerations to address in such cases. In a vertical configuration, the weight of the worm gear exerts an axial force on the worm shaft, which can introduce additional load and affect the gear’s performance. To ensure proper operation in a vertical orientation, the following factors should be considered:

  • Thrust load handling: Vertical orientations impose a thrust load on the worm gear due to the weight of the gear and any additional external loads. The gear design should be capable of handling and transmitting this thrust load without excessive wear or deformation. Proper bearing selection and lubrication are crucial to support the axial load and maintain optimal performance.
  • Lubrication: Lubrication becomes even more critical in vertical worm gear applications. Adequate lubrication ensures proper lubricant film formation to minimize friction, reduce wear, and dissipate heat generated during operation. Careful consideration should be given to the lubricant type, viscosity, and lubrication method to ensure effective lubrication, particularly in the upper parts of the gear where lubricant distribution may be more challenging.
  • Backlash control: In vertical orientations, gravity can cause the load to act on the gear in the opposite direction, potentially leading to increased backlash. Proper gear design, including tooth geometry and clearance adjustments, can help minimize backlash and ensure precise motion control and positional stability.
  • Bearing selection: The choice of bearings becomes crucial in vertical worm gear applications. Thrust bearings or combinations of thrust and radial bearings may be required to handle the axial and radial loads effectively. Bearings with appropriate load-carrying capacities and stiffness are selected to ensure smooth operation and minimize deflection under vertical loads.
  • Sealing: Vertical orientations may require additional sealing measures to prevent lubricant leakage and ingress of contaminants. Proper sealing and protection mechanisms, such as seals or gaskets, should be implemented to maintain the integrity of the gear system and ensure reliable operation.

In summary, worm gears can be utilized in both horizontal and vertical orientations. However, certain considerations related to thrust load handling, lubrication, backlash control, bearing selection, and sealing should be taken into account for vertical applications. By addressing these factors appropriately, worm gears can effectively transmit power and torque, whether in horizontal or vertical configurations.

Standard or Nonstandard: Nonstandard
Application: Garment Machinery, Electric Cars, Car
Spiral Line: Right-Handed Rotation
Head: Single Head
Reference Surface: Cylindrical Surface
Type: ZA Worm
Customization:
Available

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Customized Request

worm gear

Understanding Worm Gears and Their Operation

A worm gear is a type of mechanical gear that consists of a threaded screw-like component (called the worm) and a toothed wheel (called the worm gear). It is used to transmit motion between non-intersecting and perpendicular shafts. Here’s how it works:

The worm, typically in the form of a cylindrical rod with a helical thread, meshes with the teeth of the worm gear. When the worm is rotated, its threads engage with the teeth of the worm gear, causing the gear to rotate. The direction of rotation of the worm gear is perpendicular to the axis of the worm.

One significant feature of worm gears is their ability to provide high gear reduction ratios. The number of teeth on the worm gear relative to the number of threads on the worm determines the reduction ratio. This makes worm gears suitable for applications where high torque and low-speed rotation are required.

Worm gears are commonly used in various mechanical systems, such as conveyor systems, lifts, automotive steering mechanisms, and more. Their unique design also provides a self-locking feature: when the system is not actively rotating the worm, the gear cannot easily backdrive the worm due to the angle of the threads, providing mechanical advantage and preventing reverse motion.

China Standard Worm Gear for Hose Clamp worm gear motorChina Standard Worm Gear for Hose Clamp worm gear motor
editor by CX 2023-08-30